OPERATION – CONTROL – DOCUMENTATION
Clever System is a modular system for the management, control and documentation of any process in real time. Individual Clever System modules cover all the needs of the production and assembly lines it was designed for. They are typically used on assembly lines in the automotive industry, but it is possible to control an individual workplace– e.g. product packaging. The modularity and flexibility of the Clever System enables its interconnection with any technological tools, their control and assessment as well as recording the data which these tools provide.
Clever System is designed to control the entire manufacturing line, but can also operate an individual production or assembly workplace.
Clever System can, according to set parameters, control sequences and results of individual operations in real time.
Clever system stores information of all operations carried out, including detailed technological information and serial numbers of used parts.
Key Features
- Clever System controls sequences of products and operations on the production line in real time.
- Clever system receives and processes configuration data from the manufacturer.
- Clever system distributes production management data to the individual workplaces on the production line.
- Clever System recognizes different identification systems (barcodes, RFID, MODAS, ...)
- Clever System can operate conveyor- belts.
- Clever System checks assembled parts in real time.
- Clever system records and checks serial numbers of assembled parts.
- Clever System records and monitors technological data (tightening, pressing ...).
- Clever System manages technological equipment (tightener, shelving systems, CCTV systems ...).
- Clever System processes input signals (limit switch).
- Clever System completely controls every workplace in real time (successful operations completion control).
- Clever System can import data from external systems (e-checks, security codes ...).
- Clever System carries out final inspection of each product at internal check points and at the end of the assembly line.
- Clever System can operate preparatory workplaces (pre-assembly).
- Clever System provides product label printing as well as documentation and output protocol creation.
- Clever System can incorporate and operate a separate workplace for corrective operations on the production line.
- Clever System allows tracing process data, SQL queries, and export to html or csv format.
- Clever System provides an overview of the quantity of products produced in a given time. It can also filter them according to product configuration.
- Clever System is able to archive all data according to ISO 9000.
- Clever System contains a web interface that enables production control and search data about executed operations.
Clever system benefits
Clever System enables streamlining of all operations of the production process - it can provide control of the operations carried out by individual workers and not only by running a control after the operation but most of all by managing the workplace during implementation of each operation and by controlling used parts in real-time.
Clever System prevents errors in the production process.Clever System increases productivity.
Clever System reveals errors of the production process in real time.Clever System reduces production costs.
Clever System controls quality of operation implementation in real time. Clever systém facilitates and accelerates searching for and solving production problems.